| Customization: | Available |
|---|---|
| After-sales Service: | There Are 20 After-Sales Engineers |
| Warranty: | One Year |
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| Technical Data | |
| MODEL | AP165EII |
| Production Speed | 5500 i.p.h |
| Max. Paper Size | 1650X1200mm |
| Min. Paper Size | 500X600mm |
| Max.Cutting Size: | 1630X1180mm |
| Corrugated Board Thickness Range: | 1~10mm |
| Min Gripper Size: | 10mm Gripper Spike |
| Max.Speed: | 5500IPH |
| Paper edge Waste removal device: | Equipped |
| Max.Operation pressure: | 350 tons |
| Paper receiving Mode (Standard) | Batch Counter delivery |
| Required power Supply: | 36KW (Main Motor 22kw) |
| Dimension (L x W x H ): | 10765x5310X2440mm |
| Machine Weight: | 38 tons |
| Characteristic | |
| 1 | Easy operation, all operation is controlled from exterior of the machine, exclusively for corrugated board, coated board, laminated board, with the newest non-stop servo-drive and vacuum suction belt feeder (Lap Feeder), not scratch the printing surface. |
| 2 | Accurate die-cutting and uniform creasing from micro flute to AB flute board (laminated). |
| 3 | Twice positioning type, first is on the servo vacuum belt, second is reaching front baffle by positioning device. |
| 4 | Complete (100%) stripping, first is remove the waste from 3 edges and insides, second is remove the waste from grip edge, by stripping system and grip edge waste removal device. |
| 5 | High productivity, excellent adaptability for big and small batch, can run at max. speed. |
| 6 | Reliable safety performance, dual safety security device designed (Air brake and outage machine halt device). |
| Feeder Section (Standard) | ||||||
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| 1 | The ASHIA newest Lap Feeder is combined with servo-drive, 3 sets of vacuum suction belt and rollers. Can adjust or stop the vacuum according to the cardboard size, the vacuum is controlled by two blowers. | |||||
| 2 | Moveable frame is used to stack cardboard, combined with transfer belt and positioning baffles. Move by handle according to the cardboard size of production direction. | |||||
| 3 | Front baffle, the benchmark baffle of production direction when stacking, the cardboard is feeding from the bottom. | |||||
| 4 | Back baffle, holding the cardboard, the movement of production direction is by handle, according to the cardboard condition. | |||||
| 5 | Positioning device, when sheet reach the front baffle, do the position on production direction & sides. | |||||
| 6 | Leveling device is the auxiliary baffle to prevent the board (special for bent one) from over the benchmark. | |||||
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| Servo control on second position | ||||||
| Laminating corrugated cardboard soft contact with the feeding belt, the printing surface will not be scratch |
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| The front and Side lay are set for registration. | ||||||
| High adaptive structure suitable for corrugated cardboard and laminating cardboard. | ||||||
| Die-cutting Section | ||||
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| 1 | Front baffle device, the benchmark baffle of production direction, is combined with 8 sets of positioning parts, special design for laminated board position, and the adjusting is by handle. | |||
| 2 | Side lay, to do the horizontal positioning of cardboard, motorized adjusting according to the cardboard size. | |||
| 3 | Pusher, pushes the cardboard up when the front baffle finishing the positioning, and gripper bar pin the cardboard. | |||
| 4 | Die-cutting frame, is installed on the upper plate, inside frame size: 1220 x 1670mm. The back plate of frame is made of alloy steel by hardening and grinding, with protect device-resin cover plate to protect the adjusting of die-cutting pressure. (Imported from Japan) | |||
| 5 | Die-cutting plate, installed on the driven plate, size: 1680mm×1190mm×6t, made of alloy steel by hardening and grinding. (Imported from Japan) | |||
| 6 | Steel cushion plate: to pad on the die-cutting plate. | |||
| 7 | Frame fixing device, after die-cutting frame inserts into the die-cutting section, adopts air pressure type to fix. | |||
| 8 | Die-cutting pressure adjusting, hand crank with dial indicator display. To use hand crank to micro-adjust the lift of driven plate to adjust the die-cutting pressure. | |||
| 9 | Die-cutting pressure display device: equipped with dial indicator to display the deformation of frame, the die-cutting tons are showed on the coordinated graph. | |||
| Stripping Section | ||||
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| 1 | Up mould. Quick installation device to fix the upper mould. The installation of gripper side of mould is based on the first cut of cardboard, can install from 0mm to 20mm. The up frame with convex mold groove to quick fix the mold. | |||
| 2 | Down mould, the down mould is directly inserted into machine from external, can do the installation or dismantle on the down frame. The installation of gripper side of mould is based on the first cut of cardboard. The center of down frame is equipped with convex mold groove to quick fix the mold. | |||
| 3 | A crystal plastic film is set between die-cutting and lower frame, preventing the paper from shedding. It can be adjusted by handle according to the size on the die's production line direction. | |||
| Knock-off Section | ||
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| The knock-off wood mold is used to separate the grip edge and finished cardboard. The wood mold is inserted directly on the operation side, and once self-lock by cylinder. | ||
| Grip Edge Waste Remove Device | |
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| The grip edge waste is removed from the gripper bar and transferred out of machine on the conveyor system. | |
| EQUIP WITH WASTE SLIDE | |
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| Deep Pile Delivery (Optional) Max. stack height:1200mm (Included the plastic pallet) | |||
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| Machine Parts | |
| 1 | Main transmission, adopts special crank shaft gear transmission is made of highly accuracy & quality alloy steel gear from Osaka Japan, hardening, grinding, highly precision, strength, wear-resistance and steady running. |
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| 2 | Forced lubrication system with oil cooler keep constant temperature, oil spray inside, protects the transmission gear, with oil cooler, guaranteeing the long-term high precision and service life. |
| 3 | Cam box (Graduator), adopts high speed, precise Japan SANDEX Cam box. Indexing precision, stable performance, high strength and durable. |
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| 1 | Adopts special high strength, wear-resistance chain. |
| 2 | Gripper bar: 8 sets. |
| 3 | Standard operation platform. |
| Electric and Lubrication Device | |
| 1 | Machine control: the machine running is controlled by PLC. Photoelectric sensor of each section monitor the paper condition, if appear failure, it will auto warning. |
| 2 | Main motor: controlled by frequency transformer, guarantee the accurate speed control and stable power supply. |
| 3 | Control platform: color LCD, easy operation. Each section have necessary operation button. |
| 4 | Display screen: display the machine condition of each unit. |
| 5 | Internal oil supply of die-cutting section: the pump supplies the oil and achieves the forced lubrication, with filtering device and hydraulic control system, and oil temperature cooler & hearer system. |
| NO. | NAME | BRAND | ORIGIN |
| 1 | MAIN DRIVE MOTOR | MITSUBISHI | JAPAN |
| 2 | GEAR MOTOR | NISSEI | JAPAN |
| 3 | VACUUM PUMP | SUNSUN GROUP | SINO-JAPAN |
| 4 | INVERTER | HITACHI | JAPAN |
| 5 | LUBRICATION OIL PUMP | ZHIPU | SINO-JAPAN |
| 6 | PLC | MITSUBISHI | JAPAN |
| 7 | AC CONTACTOR | SIEMENS | GERAMY |
| 8 | PHOTOELECTRIC SENSOR | KEYENCE,PANASONNIC | JAPAN |
| 9 | SOLENOID VALVE, PNEUMATIC COMPONENTS | SMC | JAPAN |
| 10 | DISPLAY SCREEN | MITSUBISHI | JAPAN |
| 11 | BRAKE | EATON | USA |
| 12 | PNEUMATIC CLUTCH | EATON | USA |
| 13 | DRIVE CHAIN | DAIDO | JAPAN |
| 14 | CHAIN GUIDE | ASAHI | JAPAN |
| 15 | MAIN COMPONENT BEARING | NSK,NTN,KOYO,NACHI | JAPAN |
| 16 | MAIN DRIVE GEAR | ASAHI | JAPAN |
| 17 | DIE CUTTING PLATE | ASAHI | JAPAN |
| 18 | DIE CUTTING FRAME | ASAHI | JAPAN |
| 19 | SERVO MOTOR | Parker,Yasukawa | USA , JAPAN |
| 20 | FEEDER SUCTION BELT | ASAHI | JAPAN |
| 21 | DECOLLATOR | INDXIA ,SANDEX | KOREA , JAPAN |
| 22 | TORQUE LIMITER | SANDEX | JAPAN |
| 23 | CAM CLUTCH | TSUBAKMOTO | JAPAN |
| 24 | GRIPPER BAR | ASAHI | JAPAN |
| 25 | GRIPPER PIN | ASAHI | JAPAN |
| 26 | OIL FILTER | SMC | JAPAN |
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